What problems does a fabric rolling machine encounter during operation?

The roll fabric machine is increasingly being adopted across various industries, with its applications expanding rapidly. However, it’s undeniable that these machines can also encounter issues during operation. For instance, if the winding mechanism isn’t properly adjusted, bolts become loose, or the machine experiences wear and tear, it can lead to weaving defects such as uneven patterns, tangled "roads," and distorted "clouds." So, let’s take a closer look at the common challenges faced by roll fabric machines during their daily use!


  Fabric Rolling Machine Increasingly widespread and increasingly integrated into various industries, it's undeniable that fabric winding machines still face challenges in practical use. For instance, if the machine's winding mechanism fails to adjust properly, bolts loosen, or wear and tear occur, it can lead to weaving defects such as dense patterns or uneven "cloud-like" textures. So, let’s take a closer look at the common issues operators encounter during the operation of these machines!

  1. If the gears are meshed too tightly or if oil contamination is present, it will impair the smoothness of the gear system's rotation. Once the cage is closed, the tangled saw wheel becomes difficult to reverse into a thin weft yarn.

  2. The saw wheel is excessively worn, causing the fabric to overstretch and form a dense pattern.

  3. Grab the finger, release the locking hook bolt to misalign the angle of the fixed hook, allowing the fabric to gradually wrap around and compact the road surface.

  4. The spring force of the support rollers for the fabric roll is too weak, preventing the fabric roll from being firmly pressed against the brush roller and thus failing to create a dense path.

  5. There is no adjustment between the hook and the sawtooth, resulting in insufficient winding travel and creating a tightly packed pattern.

  6. The gear meshing hole is too shallow, or the gear is damaged, leading to abnormal winding and dense fabric formation.

  7. The anti-shrink hook is severely worn and no longer provides any anti-shrink protection.

  Here are the methods for repairing a fabric rolling machine.

  1. Adjust the engagement of the toilet paper roll retractor to ensure the gears rotate smoothly.

  2. Replace worn-out parts to ensure proper functioning.

  3. Tighten any loose bolts and adjust the relative positions of the components.

  Since the winding torque of the winder increases as the winding diameter grows, the fabric tension remains largely constant, reducing textile waste and labor input, boosting production efficiency, enhancing economic benefits, and minimizing both the number of spindles required and machine downtime. People have been striving to wind longer lengths of fabric onto each roll, prompting the development of large-scale winder designs that operate entirely outside the machine itself. To ensure higher-quality fabric rolls, it’s crucial to maintain consistent tension throughout the winding process. To achieve this, methods such as using constant-torque motors, continuously variable-speed motors, and advanced electrical control systems are commonly employed. However, these solutions often result in complex mechanical structures, high costs, and challenges in adjustment and usability. In response, a mechanical tension and rolling mechanism equipped with a torque-compensation feature has been proposed.

  The above introduces the common issues encountered during the operation of a roll feeder machine, which is designed for processing a wide range of materials—including fabrics, nonwovens, foams, leathers, paper, reflective materials, acetate fabrics, reinforcing tapes, and even conductive textiles. During the rolling process, the material is fed using either straight or 45-degree angled rollers. Thanks to advanced automatic code control and precise mechanical length settings, the machine can efficiently align the photoelectric edges while simultaneously thinning the material. If you’d like to learn more about roll feeders or need further assistance, feel free to reach out—our customer service team is always available online to assist you!