Applicable Fabrics for the Cloth Rolling Machine and Troubleshooting Measures
We know that today, companies in the apparel and textile industry can’t do without fabric rolling machines—they’ve significantly boosted production efficiency. Now, let’s talk about the types of fabrics these machines are suitable for, as well as the troubleshooting steps to handle any issues that may arise!
We know that today, companies in the apparel and textile industry can't do without fabric rolling machines—thanks to them, businesses have seen a significant boost in productivity. Now, let’s talk about the types of fabrics these machines are suitable for, as well as how to handle any potential malfunctions!
I. What types of fabric are suitable for the cloth rolling machine?
The product's application range varies depending on the machine being used. It’s suitable for rolling a variety of textile materials, including regular fabric, non-woven fabric, foam, acetate fabric, and conductive fabric. Each of these fabrics has unique properties, which also influence the machine’s operating speed. For instance, when working with cotton or foam materials—especially those with larger volumes—it’s advisable to reduce the speed. These textiles are relatively fragile, so understanding the specific characteristics of each material greatly enhances ease of use with the machine.
In fact, different fabrics require different spools—primarily due to variations in the fabric’s density, weight, and intended outcome. Manufacturers typically rely on these spools during the winding process. However, this approach is actually quite unscientific. When purchasing a winding machine, be sure to follow the correct specifications to avoid unnecessary damage to the machine itself. After all, protecting your equipment is just as important as ensuring quality workmanship.
The emergence of this type of machine has drawn considerable attention, demonstrating that its invention is highly significant for the textile industry. While profits in textiles may be modest, the marketing approach ensures rapid sales despite low margins. Therefore, improving production efficiency is essential. In the long run, investing in such machines proves highly beneficial, as it can dramatically boost the company’s profitability.
II. Causes of Fabric Roller Machine Failures and Solutions:
1. Fabric rolls fading unevenly to one side: This happens because the fabric surface is tightly packed on one side, while the other side remains loose, creating a curved shape. Avoid placing the coil rack diagonally—this won’t solve the issue. Of course, there are also primary reasons related to reducing winding tension.
2. When the cylinder is positioned on the offset side of the upper traction roller: If the cylinder fabric consistently shifts off-center from the side of the upper traction roller, aligning the expansion rod's top with this offset side during installation will cause misalignment. To resolve this, simply adjust the expansion rod to the middle position.
3. The cylindrical fabric oscillates up and down due to the upper traction force: this occurs because the lower end of the expansion rod is not securely fixed to the expansion rod support ring, causing the upper end to swing and, in turn, make the fabric sway from side to side. To resolve this issue, ensure that the expansion rod and its base are firmly secured.
4. Unevenness on the fabric surface: There are several reasons for unevenness in the fabric’s surface. One key factor is that the expansion rods weren’t securely tightened using the woven fabric. When the four expansion rods come into frequent contact with the woven material, the fabric tubes can become stretched, causing slight variations in the weft tension across individual bobbins. Notably, if the weft yarns aren’t properly seated within the sleeves, adjustments can still be made by fine-tuning the expansion of the rods. Meanwhile, when the warp threads are tightly secured and under relatively high tension, a small number of densely packed warp yarns can be gently pulled out from the ring gauge to help rebalance the overall tension. As a result, the four expansion rods maintain consistent contact with the fabric surface, ensuring that the fabric remains evenly compressed and free of air pockets—leading to a perfectly flat finish.
The above introduces the types of fabrics suitable for fabric rolling machines, as well as troubleshooting steps to handle any issues that may arise. If you'd like to learn more, feel free to contact us anytime!
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2022-11-22