Production Process Flow of the Fabric Rolling Machine
When rolling fabric, you can't measure the length of the fabric that’s already rolled—instead, operators rely on their experience and visual judgment to decide when to stop rolling. This method isn’t very reliable. So, let’s now explore the production process flow of the fabric rolling machine together!
In the textile production process, frequent fabric drops from the winding machine not only complicate operations but also reduce production efficiency. That’s why, during daily manufacturing, producers typically allow a certain amount of fabric to accumulate on the loom before collectively releasing the finished textiles. However, this method results in long lengths of fabric that are often inconvenient for subsequent dyeing and printing processes, requiring an unwinding machine to recoil the dropped fabric into manageable rolls. Unfortunately, current winding machines lack the ability to measure the exact length of fabric already wound—operators must rely solely on their experience and visual assessment to determine the right moment to stop winding and cut the fabric. As a result, this approach isn’t very reliable. So, let’s now explore the production workflow of the winding machine together!
The utility model of the fabric rolling machine addresses a technical problem: it provides a device capable of measuring the length of fabric being wound simultaneously as the fabric is rolled, making it easy to determine the length of each roll segment and, consequently, simplifying the calculation of the output from each rolling machine. To solve the aforementioned technical issue, this utility model introduces a fabric rolling machine equipped with a feed roller positioned between the feeding and receiving rollers—but taller than both—and a display unit securely mounted on a fixed frame and connected to a measurement mechanism. An additional key feature of this rolling machine is the inclusion of two closely contacting pressure rollers situated precisely between the feed shaft and the receiving roller. The beneficial effects of this utility model include the ability to measure the length of the fabric being wound in real time, facilitating precise determination of each roll segment’s length and, ultimately, enabling accurate calculation of the production output for every spinning machine. Moreover, the pressure rollers ensure that the rolled fabric remains smooth and evenly textured.
Detailed implementation method of the fabric rolling machine
The fabric rolling machine includes a feed roller and a take-up roller, positioned between which is a feed shaft 5 that sits above both rollers. Additionally, there’s a display unit 3 fixed to the stationary frame, resting against the upper surface of the feed shaft and connected to the measuring device. The feed shaft 5 and the take-up roller are also part of the system.
Place the fabric, which has just fallen from the winding machine, onto the feed roller. Then, guide the fabric sequentially through the feed shaft 5 and the pressure rollers—specifically, the pressure roller connected to the receiving roller. Once power is turned on, the motor rotates the receiving roller 8, causing the fabric to move smoothly as it passes between the feed roller, feed shaft, pressure rollers, and finally wraps evenly and neatly around the receiving roller. As described above, this practical utility model enables simultaneous measurement of the length of the fabric being wound, making it easy to determine the desired length for each roll. This, in turn, simplifies the calculation of production output per spinning machine. Additionally, the fabric is precisely and smoothly wound by the pressure rollers, ensuring a high-quality finished product. The basic principles, key features, and advantages of this innovative design are clearly explained here.
Those skilled in the art will understand that this utility model is not limited to the aforementioned embodiments. The examples and descriptions provided herein are intended solely to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, various modifications and improvements can be made, all of which fall within the protection scope of the utility model as defined by the appended claims and their equivalents. This utility model introduces a fabric-winding machine featuring: an advancing roller positioned between the feed roller and the receiving roller, standing higher than both the feed and receiving rollers; and a display device fixed to a stationary frame, contacting the upper surface of the feed shaft while being connected to a measuring unit. The utility model addresses the limitation of existing technologies, where fabric length cannot be measured simultaneously during the winding process. By enabling continuous measurement of the wound fabric length as it is being rolled, this innovation simplifies the determination of precise lengths for each roll, ultimately facilitating accurate calculation of the output from every spinning machine.
The above is an overview of the production process for fabric rolling machines. If you'd like to learn more, feel free to contact us anytime!
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2022-11-22